On the 1st
of October the sections A, B, C, D,E and F of ninth grade were taken to the
SCOOPS ice cream factory located in Jaipur in connection with our upcoming
science lesson. Here we learned about the complex and time taking process of
making ice cream.
After a long 90 minute drive we finally
reached our destination. All of us were astonished by the levels of hygiene
that are being maintained by the factory. We were asked to cover our mouths and
also our hair. Before entering we were asked to wash our hands and put both our
hands and legs in antiseptic. All this precaution was in order to avoid
contamination of the ice cream.
Whenever you say an ice cream factory the first thing that comes to your mind would be an amazing and magical factory something like that of Willy Wonkas Chocolate Factory where ice cream is supposedly grown on trees but it actually involves the usage a lot of complex machinery and also selfless effort.
The process starts
of by placing all the basic raw materials like sugar, butter, milk, etc. into a
big bin that leads to a tube into which all the materials are sucked and
subsequently mixed. The vacuum in this tube is created by using hot and cold
water to create high and low pressures sucking the materials into the low
pressure area.
Then that are put
into a pasteurisation tank to remove all impurities. When the mixture goes
through this drastic change of temperature the butter tends to separate and so
to avoid the fat present in the mixture are reduced to fat globules and the
mixture is made homogeneous. This process is called homogenization which takes
place in the homogenization tank. By this the ice cream ‘Mix’ is prepared. A
single mix can be used to prepare over 15 varieties of ice cream. This mix is
stored in tanks at a temperature of -4o C.
After 8 hours
flavouring, adding of colour, fruits and nuts takes place. All this content is
then put into cones, boxes and cups as per their requirement. Then the packed
ice cream is frozen in a chamber at -29o C. We were allowed to have
a look inside the freezing cold chamber. After freezing the ice cream it is transported
to their destinations in trucks with highly effective cooling systems
preventing them from melting. This way the ice cream reaches the outlets and
subsequently our houses.
After the tour we
were given some ice cream and cake as a snack. We then got back onto the busses
and came back to school. In addition to this the manager gave us a brief on the
impact that the using of butter of dalda has on the ice cream. The whole
experience was highly resourceful as well as overwhelming. We learnt that the
tasty ice cream we eat with no thought about how it is made uses a lot of time
and energy during manufacture.
-By: Nikhila IX A
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